The difference between brushless motors and brushed motors

The main differences between brushless and brushed motors: Design: Brushless motors use electronic commutation, while brushed motors use carbon brushes and commutators. Working principle: Brushless motors control current through sensors and electronic commutation, while brushed motors change the direction of current through contact between carbon brushes and commutator. Advantages: Brushless motors offer higher efficiency, longer life, lower maintenance requirements and less electromagnetic interference.

The difference between brushless motors and brushed motors

Brushless motors and brushed motors are two different things There are significant differences in the design, operating principles and applications of motor types.

Design Differences

• Brushed motors: Use carbon brushes and commutators to change the direction of energized windings to make the motor rotate.
• Brushless motor: Uses an electronic commutator to control the current and does not require carbon brushes and commutators.

Working principle

• Brush motor: The carbon brush is in contact with the commutator. When the motor rotor rotates, the current Rotational force is generated by the continuous changes in the direction of the carbon brushes and windings. Wearing carbon brushes can produce sparks and electromagnetic interference.
• Brushless motor: The electronic commutator uses a sensor to detect the rotor position, and then controls the current based on the rotor position to generate rotational force. Brushless motors produce no sparks or electromagnetic interference.

Comparison of advantages

Features	Brush motor	Brushless Motor
Efficiency	is lower (about 70-80%)	is higher (about 90-95%)
Durability	Shorter service life	Longer service life
Maintenance	Requires regular maintenance (replacement of carbon brushes)	Low maintenance requirements
Noise	Lower noise	Lower noise Small
Electromagnetic interference	Produces electromagnetic interference	Does not produce electromagnetic interference

##Applications

• Brushed motors: Commonly used in low-speed, high-torque applications such as power tools, toys, and small appliances.
• Brushless motor: Used in high-efficiency, high-speed, low-maintenance applications, such as drones, electric vehicles and industrial equipment.

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