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Whether loading materials under the blast furnace trough is a special type of work is a question that many practitioners and employers are concerned about. PHP editor Zimo will give you a detailed introduction to the operation content and hazard factors of loading materials under the blast furnace tank, and analyze whether it belongs to a special type of work based on relevant laws and regulations. By reading this article, you will understand the risks and particularities of this type of work, as well as the corresponding rights and interests protection measures.
The loading of materials under the blast furnace trough is a special type of work, because they all work at high temperatures
Hello, the under-trough loading micromachinist is mainly responsible for the operation, maintenance and troubleshooting of the under-trough loading system, including the following responsibilities:
1. Be familiar with the working principles and operating procedures of the under-trough loading system, and be able to correctly Operate equipment for loading and unloading operations.
2. Responsible for the maintenance and upkeep of the loading system under the trough, including cleaning, lubrication, adjustment, etc., to ensure the normal operation of the equipment.
3. Able to detect equipment faults in time and eliminate them to ensure the stability and safety of equipment operation.
4. Responsible for data collection and processing of the under-tank loading system, analysis and statistics of equipment operating data, timely discovery of problems and proposing improvement measures.
5. Cooperate with production management personnel to formulate and implement production plans to ensure production progress and quality.
6. Comply with the company’s safety, environmental protection and quality management systems to ensure safety and environmental protection during equipment operation.
7. Participate in relevant training and learning to continuously improve your skills and knowledge.
Energy saving under the blast furnace tank mainly involves controlling reasonable screening aperture, using scientific vibrating screen, enhancing screening efficiency, minimizing the entry of powder into the furnace, and finally achieving smooth operation of the blast furnace.
There is also the control of the small particle size of sinter and coke. Some factories use graded feeding into the furnace, which reduces the return rate and saves energy and consumption
The phenomenon of sudden collapse of the furnace material when it does not drop smoothly is called material collapse. The main factors causing collapse are:
1.
Poor quality of raw fuel. Such as pipe formation or pressure differential increase.
2.
The airflow distribution is abnormal, the edge or center is too heavy, serious deflection, and pipe stroke.
3.
The thermal system fluctuates drastically or the slag alkalinity is too high.
4.
During or after tapping.
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7. How to adjust the machine head on the automatic trough?
The non-adjustable wire covering machine head consists of a machine head shell, a front cover, a back cover, an inner mold, an outer mold, a mold core, and a wiring sleeve. The inner mold and the outer mold of the machine head have a fixed coaxial position structure. The inner cavity of the front cover has evenly distributed through-grooves, so that the wire coating is concentric, the thickness is uniform, the appearance is glossy and the quality is good, and the operation does not need to be adjusted. It is suitable for large quantities. Wire production, and can be matched with various types of rubber and plastic extruders at home and abroad, and has a dedicated waste removal machine
Common winch loading has two motors with a wire rope drum, and two frequency converters with one motor each. The frequency converter has a master-slave relationship. The master frequency converter operates at several preset frequencies controlled by switching values. Once the start signal is given, the main frequency converter accelerates to the set frequency according to the set acceleration curve acceleration time, etc.; the slave frequency converter operates in forward and reverse directions. The rotation is controlled by the switching value, while the speed is controlled by the main inverter. During the operation, the analog output port of the main inverter outputs constant analog signals to the slave inverter to achieve synchronization and evenly share the load. 9. How to avoid Loader failure?
Inspection and installation before use are essential
1. Connect the air source and adjust the filter and pressure reduction knob so that the pressure is: 0.55-0.6MPa. When the pressure is lower than 0.5MPa during operation, the pressure can be increased appropriately; if there is water or foreign matter in the filter pressure reducing cup, pour it out and wash it with water before use.
2. Check whether the pneumatic door disc is clean, whether the pneumatic door screws are tight, whether the sealing is intact and regularly check the reliability of door panel installation.
Start and stop:
1. Turn on the power supply of the control cabinet and turn on the emergency stop button under the touch screen and the emergency stop button on the main control cabinet.
2. Select the switch on the main control cabinet to "automatic" mode, click the "motor start" button on the panel to start the water circulation vacuum pump.
3. After the system is powered on, wait for the touch screen to enter the startup interface.
4. Click the EXIT button on the touch screen; enter the main interface;
5. Click the "Run Interface" button in the main interface to enter the running interface;
6. If the system time has been debugged and set, You can start the loading machine to work;
7. Turn off the air source;
8. Press the loading machine operating button to release the remaining air;
9. Turn off the power of the control cabinet.
2. Safety precautions
1. Check whether the air source is clean before use, otherwise it will block the solenoid valve, cylinder, etc., causing the system to not work properly. The air source should also meet the working pressure requirements: 0.55-0.6 MPa.
2. Check whether the air pipe connections at all levels are firm before use. Otherwise, when the air pipe with compressed air falls off, it will swing rapidly and injure people. If this happens, the total air source should be turned off immediately.
3. Before use, check whether the connection of each component is tight; whether the loading machine and the bracket are secure.
4. When the operation of the equipment poses a hazard to the human body and the equipment, the red emergency stop button on the control cabinet door or button box should be pressed immediately.
5. When the vacuum feeding pipeline fails and needs to be suspended, the feeding valve should be closed. When the system fault is eliminated, just open the loading valve.
6. When a liquid circulation vacuum pump/compressor encounters an operating failure, maintenance personnel should be notified immediately for repair.
3. Environmental protection precautions and cleaning instructions
1. Open the quick-install clamp between the upper cover of the feeder and the filter bin, and put the upper cover firmly in place. This part is not in contact with the material, so it only needs to be wiped;
2. Remove the filter, blow off surface materials with compressed air, and clean it thoroughly every week or when changing types;
3. Open the quick-install clamp between the filter bin and the feed bin, and remove the filter bin. Clean the sealing ring;
4. Open the heavy-duty clamp between the material pipeline and the feed bin, open the quick-install clamp between the feed bin and the material door bin, remove the feed bin, clean the inner wall and the inlet Material pipe mouth;
5. Remove the discharge door sealing ring, clean it and reinstall it, paying attention to the sharp edge facing downwards;
6. Clean the pneumatic door and the inner wall of the material door bin;
7. Tighten the pneumatic door plate bolts ;
8. When thoroughly cleaning, the material door bin needs to be removed for cleaning and to prevent water from entering the swing cylinder;
9. After cleaning is completed, install it in order from bottom to top to prevent air leakage.
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